Unless someone has an access to an industrial grade plasma cutter, advanced welding machines and some specialist High Frequency Welding Machine measuring equipments, welding pipes at 90° angles is never an easy task. More often, only the technician with several years of experience can dare to do something which is that complicated. But, with the use of saddle, even an amateur welding technician can easily make the right connections in a short matter of time. All in all, an enormous amount of workload is reduced and a high quality output can be obtained by the use of the butt weld saddle.
There can be no doubt that MIG (Metal Inert Gas) welding is a great leap forward in the advancements of welding technology. The almost perfected, all-in-one process makes MIG welding lot more convenient. Load the filler wire onto the machine, set your amperage, and there you go.
Learning the basics of the MIG welding equipment may call for some initial strain. But once you become familiar, MIG welding is an easy process and you will be able to obtain clean and tidy welds. In MIG, a spool of solid-steel wire is fed from the machine, through a liner, then out of a contact tip in the MIG gun. The contact tip is either hot or electrically charged, when the trigger is pulled and melts the wire for the weld puddle.
There is no denying that MIG welding is costly when compared with the other processes. Machines as also the filler wire are much more expensive than stick welding machines and electrodes. Besides, MIG welding applications are also restricted, as it may not be suitable for all types of welding.
There are automatic and semiautomatic MIG welding machines. An example of automatic MIG is a robotic arm often seen welding car frames in an auto assembly plant. Semiautomatic MIG welder is when an operator holds the MIG gun and manipulates the weld pool. In automatic MIG, an operator sets up and watches over the machine. An experienced welder is the preferred because he has the right touch and knows what it means to be in the welding zone.
But most MIG welding machines are semi-automatic arc welding machines in which a perpetual, breakable conductor electrode and a defending gas are supplied by implementation of a welding gun. On the tip of the gun, there is electrical energy to the wire. The shielding gas and the wire are set in movement simultaneously to create the Tarpaulin Welding Machine weld when the mechanic lowers the induction of the gun.